view of results accuracy, mainly the process of filling of the mould cavity. As an added benefit, the yield and tensile strengths of the components were tested and through these changes the mechanical properties were increased by around 10 %. Between the best foundry simulation programs belong ProCAST, MAGMASoft and. Both factors taken together mean a reduction in cycle time about 20 s. hydrodynamics (SPH) and MAGMAsoft to model die filling in gravity die casting and the favourable comparison of SPH simulation results with experiments. The higher yield means a faster filling time, and thinner walls lead to a shorter solidification time. Students who are willing to venture in this industry or the working professionals can avail exceptional training through online, classroom or corporate training channel, for enhancing their skills on use of MAGMA5 software. Through the new leaner runner bar, the yield is improved by around 18.5%. Magmasoft simulation is a high-end platform, needed by casting designers to become highly adept and expert in casting process simulation. The improved gating system shows little turbulence during filling, the hotspot and shrinkage problem in the bottom of the casting are also eliminated. The initial simulation results are presented in Fig. Isometric view of casting layout for impeller.

Several types of gating systems were simulated to analyze and solve these problems. The simulation is run for filling, solidification, and prediction of casting defects, especially, porosity and hotspots. In addition, the yield was only about 49 %.

MAGMASOFT is capable of autonomously establishing robust process. The quality and profitability of high pressure die castings are driven by the tooling design, the layout of the gating system, the thermal control of the die and reproducible manufacturing conditions. The filling pattern also led to a hotspot and a shrinkage defect in the bottom of the casting. Die Casting: Optimized Quality, Robust Tooling and Cost Effective Processes. The top ingate was filled too quickly, and this caused casting defects due to turbulence and a large amount of entrapped air. The original design of the gating system of the front fork led to several problems that were detected by simulation. The original gating system of a front fork component led to problems that were analyzed using MAGMASOFT®.

Filling result in magmasoft